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T25 Engine Advice

3.1K views 4 replies 4 participants last post by  syncropaddy  
#1 ·
a friend of mine is swapping his 1.9 petrol engine for a 1.6td will a golf 5 speed gearbox fit, will he need to change the fuel tank and are there any big pitfalls need advice please help. if there is any better advice for a engine other than 1.9tdi for cost reasons he has the other engine and box. is there anything thats need to be changed to the gear linkages.

any advice would be a big help or of anyone has done a build thread
 
#3 ·
golf box won't fit, fuel tank and lines are fine, petrol gearbox in the van is fine if it's a 5 speed but you will need to change the bellhousing or just swap in the turf burning gearbox completely , turf burning throttle cable needed along with all the wiring for the engine bay including the glow plug circuit and relay, engine mount bars are different, basically you will need everything from the turf burning van engine bay for the easiest swap, battery needs to be moved to the engine bay too and all the waterpipes for the turf burning needed( engine bay only )
 
#4 ·
QUOTE (Podsy @ Feb 21 2013, 10:55 AM) <{POST_SNAPBACK}>golf box won't fit, fuel tank and lines are fine, petrol gearbox in the van is fine if it's a 5 speed but you will need to change the bellhousing or just swap in the turf burning gearbox completely , turf burning throttle cable needed along with all the wiring for the engine bay including the glow plug circuit and relay, engine mount bars are different, basically you will need everything from the turf burning van engine bay for the easiest swap, battery needs to be moved to the engine bay too and all the waterpipes for the turf burning needed( engine bay only )

thank you. i will pass on the word.
 
#5 · (Edited by Moderator)
QUOTE (recessjoe @ Feb 20 2013, 06:29 PM) <{POST_SNAPBACK}>a friend of mine is swapping his 1.9 petrol engine for a 1.6td will a golf 5 speed gearbox fit, will he need to change the fuel tank and are there any big pitfalls need advice please help. if there is any better advice for a engine other than 1.9tdi for cost reasons he has the other engine and box. is there anything thats need to be changed to the gear linkages.

any advice would be a big help or of anyone has done a build thread

If your friend is comtemplating a change from petrol to diesel using a Golf engine he will need the following

Fuel tank
Fuel lines
Throttle cable
Cold start cable/tube/handle
diesel Radiator/hoses/auxillary pump
Engine hanger bars/block brackets/mounts
Oil pump/sump/dip stick
Manifold/turbo/exhaust system
Engine wiring loom/relay
Bell housing..... and a gearbox depending on the box he already has

plus all the nuts and bolts ........

T25's work well with the AAZ or 1Z TDi